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Flexible PCBs for Medical Devices

This section introduces how to choose flexible printed circuit boards (FPCs) for medical devices and highlights recommended types.
If you're involved in medical device development, this information will be a good hint.

What Kind of FPCs Are Recommended for Medical Devices?

Precision and Reliability Are Critical

When selecting a flexible PCB (FPC) for use in medical equipment, the most important considerations are precision and reliability.

Even minor circuit defects or noise can lead to device malfunctions and pose risks to diagnostic accuracy. In some cases, these issues may directly affect patient safety. For this reason, the precision and reliability of the FPC are crucial.

There are many types of flexible PCBs, but two that meet these high standards are multilayer flexible PCBs and rigid-flex PCBs. Both offer excellent precision and reliability, making them ideal for integration into medical devices.

Key Features

Enables High-Density Wiring and Connector-Free Design

Multilayer flexible PCBs allow for high-density wiring on a single board, eliminating the need to arrange multiple separate boards. This integration also removes the need for connectors between boards. This integration also removes the need for connectors between boards.

Rigid-flex PCBs combine the features of both rigid and flexible circuit boards. They enable multiple boards to be combined into one, achieving a connector-free configuration.With added flexibility, they are also well-suited for complex, three-dimensional assemblies.

Reasons These Options Are Recommended

Helps Minimize Noise

Multilayer and rigid-flex PCBs are ideal for medical devices because they help reduce electrical noise. Even minor noise can pose risks to device performance, and in the medical field—where precision and reliability are non-negotiable—there’s no room for error.

By consolidating circuits into a single board, these PCB types eliminate the need for connectors, which are a common source of noise. This not only improves performance but also contributes to device miniaturization, while maintaining the high standards required in medical applications.

See the List of Manufacturers
Handling Flexible PCBs

Summary

Prioritize Precision and Reliability for Medical Devices

Medical devices come in many forms, but nearly all require a high degree of accuracy and dependable performance. When selecting an FPC, prioritize options that offer both precision and reliability to meet the demands of medical use.

From design to manufacturing_3 recommended FPC manufacturers

By Needs
by Industries

Each company has different motivations for looking for a flexible printed circuit board (FPC) supplier. Here we introduce three FPC manufacturers, each with their own areas of expertise, according to three typical needs.

For high difficulty and special specifications
Sanyo
Sanyo Official Capture

Source: Sanyo Official Website (https://www.landingpage-synergy.com/6Ik8Yr0D/)

  • Even special specifications rejected by other companies can be discussed with our engineers from the design stage.
  • Compatible with high-definition boards with a single-sided pitch of 20 µm, enabling equipment miniaturization
  • Flexible response with in-house integrated production from a single prototype to mass production

View Official Website

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For mass production and stable supply
Mectec
Mectec Official Capture

Reference: NOK Corporation product website (https://www.mektron.co.jp/)

  • Stable quality due to our extensive delivery record for mass-produced products such as smartphones and in-vehicle products
  • In-house development of adhesives and other materials to bring out the desired characteristics
  • Wide variety of products such as high-frequency, heat-resistant, and ultra-thin, etc., to expand design flexibility

View Official Website

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For cost and quick delivery
K2
K2 official capture

Reference: Kaytwo official website (https://k2p.jp/)

  • Single-sided FPCs can be delivered in as little as two days, giving you more time to spare in your development schedule.
  • No tooling is required, greatly reducing initial costs.
  • Medium lots (500 to 1,000 sheets) are easy to keep costs down

View Official Website

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