Find a Trusted FPC Manufacturer – “FPC Company Map” for Flexible PCB Sourcing " Basic Knowledge of Flexible Substrates

Basic Knowledge of Flexible Substrates

This section provides an overview of flexible PCBs (FPCs), including their basic characteristics, historical background, and differences compared to other types of circuit boards. If you're new to flexible PCBs and want to understand what they are, this is a great place to start.

Basic Knowledge of Flexible PCBs (For Beginners)

A flexible PCB (FPC) is a printed circuit board built on an insulated plastic film. Because the film is thin, it can be bent, making FPCs suitable for use in a variety of devices, including computers. There are mainly three types: single-sided, double-sided, and multi-layered. The design flexibility, mechanical durability, and level of flexibility vary depending on the structure.

The History of Flexible PCBs

Flexible PCBs began to be used in the aerospace and military industries in the 1960s. In Japan, commercial companies started developing FPCs in the 1970s, gradually expanding their use. Today, flexible PCBs are found in a wide range of consumer electronics such as laptops and smartphones.

Flexible PCBs vs. Other Types of PCBs

Circuit boards can be broadly divided into three types: flexible PCBs (FPCs), rigid PCBs, and others. Circuit boards can be broadly divided into three types: flexible PCBs (FPCs), rigid PCBs, and others. Their primary role is to host electronic components. Flexible PCBs, on the other hand, serve both as component carriers and as flexible cable-like connectors, thanks to their bendable nature. It is common practice to choose between flexible and rigid PCBs depending on the application's needs.

Structure of a Flexible PCB

A flexible PCB is composed of multiple layers: a base film layer at the bottom, followed by a layer of copper foil, and a coverlay film on top. Double-sided FPCs have the same structure mirrored on the back side. Beyond this, there are various custom structures depending on design requirements.

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Structure of Flexible PCBs

Key Characteristics of Flexible PCBs

Flexible PCBs are lightweight, contributing to overall device weight reduction. Their flexibility allows them to be used not only in fixed parts of a device but also in moving components. During manufacturing, FPCs undergo various specialized processes, and in some cases, reinforcement plates are added in specific sections to increase durability.

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Features of Flexible PCBs

By Needs
by Industries

Each company has different motivations for looking for a flexible printed circuit board (FPC) supplier. Here we introduce three FPC manufacturers, each with their own areas of expertise, according to three typical needs.

For high difficulty and special specifications
Sanyo
Sanyo Official Capture

Source: Sanyo Official Website (https://www.landingpage-synergy.com/6Ik8Yr0D/)

  • Even special specifications rejected by other companies can be discussed with our engineers from the design stage.
  • Compatible with high-definition boards with a single-sided pitch of 20 µm, enabling equipment miniaturization
  • Flexible response with in-house integrated production from a single prototype to mass production

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For mass production and stable supply
Mectec
Mectec Official Capture

Reference: NOK Corporation product website (https://www.mektron.co.jp/)

  • Stable quality due to our extensive delivery record for mass-produced products such as smartphones and in-vehicle products
  • In-house development of adhesives and other materials to bring out the desired characteristics
  • Wide variety of products such as high-frequency, heat-resistant, and ultra-thin, etc., to expand design flexibility

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For cost and quick delivery
K2
K2 official capture

Reference: Kaytwo official website (https://k2p.jp/)

  • Single-sided FPCs can be delivered in as little as two days, giving you more time to spare in your development schedule.
  • No tooling is required, greatly reducing initial costs.
  • Medium lots (500 to 1,000 sheets) are easy to keep costs down

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