Find a Trusted FPC Manufacturer – “FPC Company Map” for Flexible PCB Sourcing " Basic Knowledge of Flexible Substrates

Basic Knowledge of Flexible Substrates

This section provides an overview of flexible PCBs (FPCs), including their basic characteristics, historical background, and differences compared to other types of circuit boards. If you're new to flexible PCBs and want to understand what they are, this is a great place to start.

Basic Knowledge of Flexible PCBs (For Beginners)

A flexible PCB (FPC) is a printed circuit board built on an insulated plastic film. Because the film is thin, it can be bent, making FPCs suitable for use in a variety of devices, including computers. There are mainly three types: single-sided, double-sided, and multi-layered. The design flexibility, mechanical durability, and level of flexibility vary depending on the structure.

The History of Flexible PCBs

Flexible PCBs began to be used in the aerospace and military industries in the 1960s. In Japan, commercial companies started developing FPCs in the 1970s, gradually expanding their use. Today, flexible PCBs are found in a wide range of consumer electronics such as laptops and smartphones.

Flexible PCBs vs. Other Types of PCBs

Circuit boards can be broadly divided into three types: flexible PCBs (FPCs), rigid PCBs, and others. Circuit boards can be broadly divided into three types: flexible PCBs (FPCs), rigid PCBs, and others. Their primary role is to host electronic components. Flexible PCBs, on the other hand, serve both as component carriers and as flexible cable-like connectors, thanks to their bendable nature. It is common practice to choose between flexible and rigid PCBs depending on the application's needs.

Structure of a Flexible PCB

A flexible PCB is composed of multiple layers: a base film layer at the bottom, followed by a layer of copper foil, and a coverlay film on top. Double-sided FPCs have the same structure mirrored on the back side. Beyond this, there are various custom structures depending on design requirements.

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Structure of Flexible PCBs

Key Characteristics of Flexible PCBs

Flexible PCBs are lightweight, contributing to overall device weight reduction. Their flexibility allows them to be used not only in fixed parts of a device but also in moving components. During manufacturing, FPCs undergo various specialized processes, and in some cases, reinforcement plates are added in specific sections to increase durability.

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Features of Flexible PCBs

3 Recommended FPC Manufacturers

by Industry

Choosing a manufacturer that can support everything from design to production can significantly reduce both cost and time. Below are three trusted FPC manufacturers from Japan, each with unique strengths in their respective fields.

For Smartphones & Wearable Devices
Sanyo
Sanyo Official Capture

Source: Sanyo's Official Website (http://www.wsanyo.jp/)

  • Supports multilayer flexible PCBs ideal for compact designs, with a minimum pitch as fine as 20μm
  • Offers manufacturing with flexible materials such as polyimide and LCP, ensuring excellent bendability, heat resistance, and high-frequency performance

Visit Sanyo’s Official Website

Call us for a consultation.

For Medical Equipment
Cir-Tech
Official SERTEC capture

Source: Cir-Tech's Official Website (https://cir-tech.co.jp/)

  • Certified to ISO 13485 and ISO 14971, meeting safety and quality standards for medical equipment
  • Extensive experience in producing FPCs with materials optimized for medical applications

Visit Cir-Tech’s Official Website

Call us

For Automotive Applications
Yamaichi Electronics
Yamaichi Electronics Official Capture

Source: Yamaichi Electronics official website (https://www.yamaichi.co.jp/)

  • Complies with IATF 16949, the international quality management standard for the automotive industry
  • Capable of producing FPCs using LCP, a material known for its heat and chemical resistance

Visit Yamaichi Electronics’ Official Website

Call us