This section provides an overview of flexible PCBs (FPCs), including their basic characteristics, historical background, and differences compared to other types of circuit boards. If you're new to flexible PCBs and want to understand what they are, this is a great place to start.
A flexible PCB (FPC) is a printed circuit board built on an insulated plastic film. Because the film is thin, it can be bent, making FPCs suitable for use in a variety of devices, including computers. There are mainly three types: single-sided, double-sided, and multi-layered. The design flexibility, mechanical durability, and level of flexibility vary depending on the structure.
Flexible PCBs began to be used in the aerospace and military industries in the 1960s. In Japan, commercial companies started developing FPCs in the 1970s, gradually expanding their use. Today, flexible PCBs are found in a wide range of consumer electronics such as laptops and smartphones.
Circuit boards can be broadly divided into three types: flexible PCBs (FPCs), rigid PCBs, and others. Circuit boards can be broadly divided into three types: flexible PCBs (FPCs), rigid PCBs, and others. Their primary role is to host electronic components. Flexible PCBs, on the other hand, serve both as component carriers and as flexible cable-like connectors, thanks to their bendable nature. It is common practice to choose between flexible and rigid PCBs depending on the application's needs.
A flexible PCB is composed of multiple layers: a base film layer at the bottom, followed by a layer of copper foil, and a coverlay film on top. Double-sided FPCs have the same structure mirrored on the back side. Beyond this, there are various custom structures depending on design requirements.
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Structure of Flexible PCBs
Flexible PCBs are lightweight, contributing to overall device weight reduction. Their flexibility allows them to be used not only in fixed parts of a device but also in moving components. During manufacturing, FPCs undergo various specialized processes, and in some cases, reinforcement plates are added in specific sections to increase durability.
Choosing a manufacturer that can support everything from design to production can significantly reduce both cost and time. Below are three trusted FPC manufacturers from Japan, each with unique strengths in their respective fields.
Source: Sanyo's Official Website (http://www.wsanyo.jp/)
Source: Cir-Tech's Official Website (https://cir-tech.co.jp/)
Source: Yamaichi Electronics official website (https://www.yamaichi.co.jp/)